How to customize a batch of precision robot parts in Shenzhen machine processing factory?

The current industry is increasingly dedicated to a single buyer. This means that a certain product is created for one person. The original product may have some standard basic functions, but it is still customized for a single customer. This is the result of the overall increase in the development of manufacturing technology and has brought about an increase in services. Take shoes as an example. Many people have different shoe sizes for their left and right feet. Consider the fact that modern industry can specifically manufacture shoes that fit your feet. When we talk about industry, the machine shop is at the top of the list in terms of custom machined parts. They are places where a single customer can process a single part exclusively for him. Of course, the price of this service is currently quite high, but with the implementation of the new method, the price is falling. There may be a period of time when each product will be customized for each customer. 1. What are the ways to customize cnc processing products? Customers can obtain customized products in a variety of ways: · Independent development. For example, the customer already knows the parts he needs, so he can create a drawing or even a 3D model of it, then come to the machine shop and order it for manufacturing. · Coordinated development. When people are not completely clear about the design or its prospects, this is a good way to get custom designs and machined parts. This places certain requirements on the mechanical workshop (such as the design department). The client interacts with the department and creates a custom design together. · Adaptive customization. This method makes the job of the manufacturer easier, but it places many restrictions on the customer. This method involves the creation of basic components, which can be modified according to customer needs. By using this method, manufacturers can produce a large number of products with a certain degree of customization without wasting too much time on re-adjusting the manufacturing process. · Cosmetic customization involves creating a standard product and many different 'styles.' For example, different colors. This is the easiest way to create custom parts for mass production, but it only provides rough custom part capabilities. 2. Requirements of the mechanical workshop of the Shenzhen machine processing plant If the goal of the mechanical workshop is to manufacture a single customized part for the customer, they must adjust the production in some way. First, custom machining involves a small number of different production parts. This means that manufacturers will have to create a new manufacturing process, creating a CNC program for each part from scratch, which makes CNC machining services for new products easier. Considering that there are thousands of parts types, and each part has its own requirements for materials and geometry, shortening the delivery time is the main and most difficult task that manufacturers must solve. In order to reduce the time required to find materials, manufacturers must provide standard inventories for the widest range of materials. The workshop must also have as many different machine tools as possible. It is a bad strategy to lose orders just because you have two lathes and no grinders. The same can be said about tools and knives. Manufacturers must be prepared to produce as many different types of machined parts as possible, including plastic and metal (steel and aluminum) parts. In other words, be prepared for anything. 3. What is a machined part? Machined parts can be seen everywhere in our daily lives. You can understand the concept of parts, from simple design, processing, and completed work to the use of various tools in precise locations for each surface finish. Manufacturing these custom components requires appropriate technology or extensive experience that is fast and cost-effective. Fourth, the CNC machining of customized parts in the Shenzhen machine processing plant is very different from modern small-batch production and large-scale production. As the demand for customized parts increases, this type of manufacturing is becoming more and more popular, so a lot of research and development is aimed at improving the efficiency of flexible manufacturing systems. CNC machine tools play an important role in the flexibility of part creation. Only 10-15 years ago, in order to manufacture parts with some complex surfaces, a large amount of additional manufacturing (that is, creating patterns for the machine tool to follow the required manual labor) was necessary, so most of the complex parts were mass-produced production or use Manual labor, which is long and expensive. Today, CNC programs have replaced all these things. In addition, a special computer-aided manufacturing system has been developed, which greatly reduces the time required to create such programs. Modern tooling mechanisms allow manufacturers to install a large number of tools on the lathe so that the time required to change tools during machining is minimized. A series of standardized fixtures and jaws have been developed to meet most of the current machining needs. These fixtures are usually composed of many individual components, which can be assembled together on the workbench of the machine tool to fix the parts during the processing stage. Of course, their accuracy is lower than that of special fixtures, but modern measurement systems have eliminated this shortcoming. Almost all types of modern CNC machine tools can be equipped with a special probe. Then use the probe to measure the actual size and position of the fixed inventory, completely eliminating positioning errors. It can also be used to measure the actual size of parts at certain stages of the manufacturing process to ensure that if any errors occur, they can be detected and corrected as early as possible to minimize time loss. Five, Shenzhen machine processing plant customized CNC machining of metal parts In addition to precision machining methods, large metal parts are usually processed by 2-4 axis machining (turning, grinding, milling), which can obtain unparalleled precision. Through high-tech CNC cutting and 4-axis machining, you can get a smooth, well-made polishing effect. Take a look at the precision machined metal parts below.