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Focusing on precision metal parts manufacturing

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How to ensure the processing efficiency of the precision parts of the product?

by:Foxron     2021-11-23
When processing parts, we must pay attention to the problems in many details and the efficiency of processing. In fact, it is not difficult to improve the efficiency of processing, but we must ensure the quality of processing while improving the processing efficiency. Yes, then let's take a look at how to ensure the processing efficiency of the precision parts of the product?

1. Rough and fine machining are divided into labor to ensure the accuracy of machining. The characteristics of roughing and finishing are different. For example, in roughing, the workload will be relatively large, such as cutting amount and clamping force, etc. Therefore, finishing and roughing should be carried out separately, and the processing conditions should be strictly controlled.
Second, choose suitable processing equipment. For finishing and roughing, they have different requirements for equipment. During roughing, you can choose a machine with a low precision for processing, while for finishing, you need to choose a machine with higher performance.
Three, do a good job in the heat treatment process of precision parts processing. The implementation of this process has a high impact on processing quality, and we must pay attention to it.

Use correct and scientific methods to invest in the processing of precision parts, in order to adapt to the needs of the continuous development of the enterprise, so that the work can be perfect. So, how to do precision parts processing?
(1) Choose equipment reasonably
Rough machining of mechanical parts mainly cuts off most of the machining allowances, and does not require high-precision machining of mechanical parts. Therefore, rough machining should be done with a large power and high-precision machine tool. The completion process insists on using a relatively high precision machine. Rough and finishing on different machines can give full play to the capabilities of the equipment and prolong its service life. Precision machine tools
(2) In order to ensure the machining accuracy of precision parts, the rough and fine mechanical parts are processed separately.
Because when rough machine parts are processed, the amount of cutting is large, the cutting force, clamping force, heat, and the surface of the machine parts have obvious work hardening. The workpiece is under greater internal stress. If it is rough, the machine is rough. After the parts are processed continuously, the accuracy of the parts will soon be lost due to the redistribution of stress. For the processing of some high-precision parts and mechanical parts. After roughing and finishing, the low-temperature annealing process should also be arranged or aging treated to eliminate internal stress.
(3) In the process route of precision parts processing, the heat treatment process is often arranged
The location is arranged as follows: the heat treatment process, the metal that improves its cutting performance, such as annealing, normalizing, and tempering, is generally arranged in the processing of mechanical parts. Eliminate internal stress, such as aging treatment, adjustment treatment, such as general layout drawing, after rough machining, but after completion. In order to improve the mechanical properties of parts, such as carburizing quenching and tempering, generally arranged in the machining of mechanical parts. If the deformation is large after heat treatment, the post-processing process should also be arranged.

The above is how to ensure the processing efficiency of the precision parts of the product. Today we will stop here first. If you want to know more information, please visit the precision machining website to learn more.
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